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Custom Woven Patches

Woven patches reproduce the fine detail embroidery thread can't — small text, complex logos, intricate shading and gradient color blending. Made with thinner threads woven together for sharper lines and a slimmer profile than a stitched patch.

  • Photo-realistic detail
  • Reads down to 6pt text
  • MOQ 5 pieces
  • Quote in 24 hours
Fine-detail woven patch with small text
100% thread coverage, every patch

Why choose woven

Detail embroidery can't reach

Woven patches solve a specific problem: reproducing detail at sizes where embroidered patches lose clarity. Fine text, intricate linework, complex shading — woven is the right choice.

01

Highest resolution detail

Thinner threads than embroidery for sharper lines and accurate small text.

02

Slim & flexible profile

Woven into the base fabric, not stitched on top — thinner and more flexible than embroidered.

03

100% thread coverage

No exposed background fabric by default, unlike 50% or 75% embroidered patches.

04

Clean edge options

Hot-cut (laser-sealed) or merrowed (stitched) — matched exactly to your design's shape.

Woven vs. embroidered

Two quality patch types, different jobs

Comparison of woven patches versus embroidered patches
FeatureWovenEmbroidered
Best forSmall text, fine lines, complex logosLarge text, bold designs
Detail clarityExcellent — high resolutionGood — limited by thread
Feel / thicknessThin, smooth, flexibleThicker, raised, textured
Smallest text~6pt / 1.5mm~18pt / 4mm
Thread coverage100% by default50%, 75% or 100%
Typical costComparable to 100% embroideredVaries by coverage

Both are quality patch types — they solve different design problems.

Backing options

All 4 standard types available

Most durable

Sew-on

Stitched directly to the garment for permanent attachment. Best for uniforms and frequent washing.

Easy apply

Iron-on (heat seal)

Industrial heat-seal adhesive applied with a household iron. Quick and durable for casual apparel.

Tactical

Hook-side Velcro

For tactical gear, backpacks and modular apparel with loop-side Velcro fields.

Temporary

Adhesive (peel-and-stick)

Peel-off backing for temporary or short-term use — events, promotions, one-time applications.

Quote-based B2B pricing

Tied to size, thread complexity & quantity

What sets the price

Quotesize, complexity, border, backing

  • Size & thread complexity
  • Border — hot-cut or merrowed
  • Backing choice
  • Quantity ordered
Get a quote

Worldwide shipping

Trackedevery order

  • Quality-checked before shipping
  • Tracking on every order
  • Quote within 24 hours
  • No obligation
Get a quote

Frequently asked questions

Before you order

Why choose a woven patch over an embroidered patch?

Woven patches reproduce fine detail — small text, intricate linework, complex shading — that embroidery thread is too thick to render cleanly. If your design needs that level of clarity, woven is the right choice.

What is the difference between a woven patch and a woven label?

A woven patch is a standalone applied patch with a backing (Velcro, sew-on, iron-on, adhesive) meant to sit on the outside of a garment. A woven label is typically sewn into a seam as a care or brand tag, without the backing options a patch needs.

What border types are available for woven patches?

Hot-cut (laser-sealed) for clean, precise edges on any shape, or merrowed (stitched) for a classic thread-wrapped border. Both prevent fraying.

What backing options are available for woven patches?

All 4 standard types: sew-on (most durable), iron-on (heat-seal), hook-side Velcro (tactical and modular use), and adhesive peel-and-stick (temporary).

What's the minimum order quantity for woven patches?

5 patches per design.

How long does woven patch production take?

8–12 working days standard, with rush production available at 5–7 days.

Do woven patches cost more than embroidered patches?

Woven pricing is comparable to 100%-coverage embroidered patches — it depends on size, quantity, thread complexity, border and backing choice rather than the material carrying a fixed premium.

What artwork format do you need?

Vector formats (AI, EPS, SVG, PDF) give the cleanest woven result, especially for fine text and detail. We can also work from high-resolution raster art.

Can you ship internationally?

Yes, worldwide with tracking.

Customer reviews

Brands that need the fine print right

Embroidered varsity letter patch

★★★★★

Our logo has tiny sub-text that embroidery always blurred. Woven read it perfectly at 6pt — first vendor to pull that off.
Alicia F.Corporate Branding Manager · Charlotte, NC
Assorted embroidered and PVC patches on a denim jacket

★★★★★

Slim profile made a real difference on our lightweight jackets — no stiff, bulky patch weighing down the fabric.
Ben T.Outdoor Apparel Founder · Boulder, CO

Free quote — no strings

Ready to order custom woven patches?

Send your design and quantity. We'll respond within 24 hours with a quote, border recommendation and digital proof.