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Custom Patches, 6 Materials

Embroidered, PVC, woven, leather, bullion crest and chenille — manufactured to your exact spec with 4 backing options and 4 edge styles. Design, production and worldwide shipping for apparel brands, uniform companies, sports teams and corporate clients.

  • From 5-piece MOQ
  • 8–12 day production
  • Quote within 24 hours
  • All backing options
Wall of custom embroidered patches for different clients
Not sure which type? We'll recommend one, free

Patch materials

Pick the right material for the project

Every type has different cost, durability and visual character. Tell us what you're making and where it's going — we'll recommend the right one, free.

01

Embroidered patches

Classic stitched patches with sharp detail and tactile texture. The most affordable type — uniforms, jackets, hats, apparel branding.

5-pc MOQ · up to 12 thread colors

Full guide
02

PVC (rubber) patches

Durable, waterproof 3D rubber. Holds shape and color in any weather — tactical gear, hiking packs, outdoor brands, military.

5-pc MOQ · 2D & 3D molding

Full guide
03

Woven patches

Woven from thin threads instead of embroidered — finer detail for small text and intricate logos or photo-style designs.

5-pc MOQ · reads down to 6pt text

Full guide
04

Leather patches

Real or faux leather, laser-etched, debossed or embroidered. The signature look for premium apparel, hats and denim.

5-pc MOQ · genuine, faux & suede

Full guide
05

Bullion crest patches

Hand-embroidered in metallic gold and silver bullion thread. The traditional ceremonial patch — blazers, military insignia, formal regalia.

5-pc MOQ · hand-stitched, 15–21 days

Full guide
06

Chenille patches

Plush looped-pile texture for varsity jackets and letterman patches. Hand-finished yarn colors with satin-stitch borders.

5-pc MOQ · custom yarn colors

Full guide

What we can do

Manufactured to your exact spec

Hats & beanies

Custom embroidered headwear

Flat embroidery, 3D puff, and mixed-media designs on caps, snapbacks, trucker hats and beanies — manufactured in-house and shipped worldwide. 5-piece minimum.

Opt. 1

You supply blanks

Ship your blank hats to us — faster turnaround, lower per-piece cost, you control the brand.

Opt. 2

We source blanks

One-stop service, multiple styles available. Adds 5–10 days for blank procurement.

5

Minimum order

5 pieces per design, same minimum as our patch runs.

+

Flat & 3D puff

Structured caps, snapbacks, trucker mesh, dad hats, buckets, beanies — flat or raised foam puff.

Read the full hats & beanies guide

How pricing works

Quote-based, always free to ask

Custom patches

Quoteby type, size & quantity

  • MOQ 5 pieces per design
  • Standard 8–12 days, rush 5–7
  • Bullion crest: 15–21 days
  • Worldwide shipping
Get a quote

Hats & beanies

Quoteby quantity & technique

  • MOQ 5 pieces per design
  • Blank-supplied: 7–12 days
  • We source blanks: 12–22 days
  • Flat or 3D puff embroidery
Get a quote

Artwork we accept

Accepted artwork formats for patch and hat orders
TypeFormats
Vector (best result).AI · .EPS · .SVG · .PDF · .CDR
Raster (still workable).PNG · .JPG
Low-resolution artVector conversion recommended first

Vector files give the cleanest patch edges — we'll flag it during your quote if a redraw would help.

How it works

Five steps, design to doorstep

  1. 01

    Submit design

    Send artwork and project details through the contact form.

  2. 02

    Get a quote

    Pricing, timeline and material recommendation within 24 hours.

  3. 03

    Approve sample

    Digital mockup for approval — unlimited free revisions.

  4. 04

    Production

    8–12 working days standard, 5–7 for rush orders.

  5. 05

    Ship worldwide

    Tracked shipping — US/UK orders typically arrive 5–7 days after production.

Frequently asked questions

Before you order

How much do custom patches cost?

Pricing depends on five factors: material (embroidered, PVC, woven, leather, bullion, chenille), size, quantity, backing, and packaging. Embroidered is typically most affordable; bullion crest is the most premium. Send your project details — we quote within 24 hours, no obligation.

What's the minimum order quantity?

5 patches per design across all materials, or 5 pieces per design for hats and beanies. Smaller runs are possible for samples or test orders — ask during your quote.

How long does production take?

Standard patch production is 8–12 working days, rush is 5–7. Bullion crest patches are hand-embroidered and take 15–21 days, chenille patches 12–15 days. Hats run 7–12 days if you supply blanks, or 12–22 days if we source them.

What backing and edge options do you offer?

Backing: Velcro hook-and-loop, iron-on adhesive, sew-on, or self-adhesive sticker (leather uses sew-on, adhesive or Velcro only — no iron-on). Edges: merrowed border (classic raised stitch), laser-cut, heat-cut, or a fully custom shape matching your design's outline.

Do I need to supply the blank hats, or can you source them?

Either. Ship us your blanks for a faster, lower-cost run, or let us source from our supplier network for a true one-stop order — that option adds 5–10 days for procurement.

What artwork formats do you accept?

AI, EPS, SVG, PDF, CDR, PNG and JPG. Vector gives the cleanest patch edges; if you only have a low-res image, we may suggest a quick vector conversion first.

Do you ship internationally?

Yes — we ship worldwide with tracking to the US, UK, Canada, Australia and beyond.

Do you offer revisions if the sample isn't right?

Unlimited free revisions on the digital mockup before production runs. We don't move to bulk production until you approve it.

Customer reviews

Brands that patch with us

Streetwear labels, uniform suppliers and clubs on their patch and headwear runs.

Assorted embroidered and PVC patches on a denim jacket

★★★★★

50-piece patch runs with merrowed borders that look better than samples we've paid double for elsewhere.
Kim S.Streetwear Brand Founder · Los Angeles, CA
Bullion crest patch with metallic gold thread

★★★★★

The bullion crests for our blazer program came back exactly like the ceremonial patches from twenty years ago. Worth the extra lead time.
Harold P.Alumni Association Director · Richmond, VA
PVC rubber patch on tactical gear

★★★★★

PVC patches held their color through a full season of field use — no cracking, no fading, velcro backing still grips tight.
Dennis W.Outdoor Gear Brand · Bozeman, MT
Embroidered varsity letter patch

★★★★★

Ordered 24 embroidered snapbacks for a product launch — sample matched the mockup exactly, and the reorder shipped even faster.
Nina C.Marketing Lead · Seattle, WA

Free quote — no strings

Ready to start a patch order?

Tell us the material, size and quantity — or send the design and let us recommend one. Quote back within 24 hours.