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Color Separation

Press-ready spot color, CMYK process, and halftone/simulated-process color separations for screen printers. Files built with proper underbase, choke and spread, registration marks and channel structure — so the design prints clean on the first run, not after three test pulls.

  • From $12 per design
  • 8–12 hour turnaround
  • Spot, CMYK & halftone
  • Free unlimited revisions
Vector artwork color separation on a design monitor
Clean on the first press, not the third

Three types

The right separation for the job

Different print jobs need different approaches. Tell us your design and garment color during the quote — we'll recommend the right type and execute it.

01

Spot color separation

The most common type — each distinct color becomes its own screen. Best for logos, text designs and branded apparel with clean color boundaries. Typically 1–6 solid colors.

02

CMYK process separation

Breaks the design into cyan, magenta, yellow and black channels — the standard for photo-realistic and full-color reproduction on white or light garments.

03

Halftone / simulated process

Dot patterns of solid spot inks reproduce gradients and photographic detail on dark or colored garments where CMYK doesn't work. The most technically complex type.

What's included

Every separation, fully press-ready

What we need from you

Better source, cleaner separation

Starting from a JPG, PNG or low-resolution image? Our vector art service converts it to clean vector first — the two services often go together for the best result.

Simple, flat pricing

$12 covers most separation work

Standard separation

$12per design, flat

  • Spot, CMYK or halftone
  • 8–12 hour turnaround
  • Free unlimited revisions
  • Quote within 24 hours
Get a quote

Complex multi-layer

Quote8+ separations or specialty work

  • Multi-layer designs
  • Specialty separation techniques
  • Quote within 24 hours
  • Free unlimited revisions
Get a quote

How it works

From artwork to press-ready file

  1. 01

    Submit artwork

    Include garment color and ink count with your design.

  2. 02

    Quote & recommendation

    We respond within 24 hours with the right separation type.

  3. 03

    Approve & provide colors

    Confirm the quote and share any Pantone codes needed.

  4. 04

    Separation, 8–12 hrs

    Channels, underbase and registration built by hand.

  5. 05

    Press-ready delivery

    Layered PSD plus film positives, with every component included.

  6. 06

    Free revisions

    Adjustments if anything needs to change before press.

Frequently asked questions

Before you send the file

What is color separation in screen printing?

The process of breaking a design into individual color channels, each becoming its own screen on press. Done right, it produces clean, accurately registered prints on the first run instead of after multiple test pulls.

What's the difference between spot color, CMYK process, and halftone separations?

Spot color gives each solid color its own screen — best for logos and clean color boundaries, typically 1–6 colors. CMYK process blends cyan, magenta, yellow and black for photo-realistic full-color prints on white or light garments. Halftone uses dot patterns of solid inks to fake gradients and photo detail on dark garments, where CMYK doesn't work.

How much does color separation cost?

$12 per design for most separation work, covering spot, CMYK and halftone. Complex multi-layer designs with 8+ separations or specialty techniques may quote higher.

What's the turnaround?

8–12 hours from approved quote to delivered press-ready files.

What output format do you deliver?

A layered Photoshop PSD with each color on its own channel, plus press-ready film positives as PDF or TIFF at 300 DPI or higher.

Can you separate from a JPG or low-resolution image?

Yes, though vector source files (AI, EPS, SVG, vector PDF) give the cleanest result. For low-resolution raster art, we may recommend a quick vector conversion first.

Do you handle underbase for dark garments?

Yes — underbase white separation, choke and spread settings, and registration and trap details are included whenever the garment color requires it.

Will the files work on my shop's screen printing equipment?

Yes — deliverables are standard press-ready film positives and layered files compatible with any screen printing shop's setup. Pantone callouts are included on every separation for accurate ink matching.

Customer reviews

Shops that press with our files

Vector artwork color separation on a design monitor

★★★★★

Their vector redraw saved a rush order of 500 shirts — the separations came back press-ready.
Alejandro M.Screen-Print Lead · Austin, TX
Hand-traced vector paths on a design monitor

★★★★★

Halftone separation on a black hoodie design that would've cost us three test pulls elsewhere — clean on the first press.
Owen D.Print Shop Manager · Columbus, OH

Free quote — no strings

Ready for press-ready separations?

Send your design, garment color and ink count. We'll respond within 24 hours with a quote and recommendation.